Vision solutions for textile dyeing — production, quality and safety Sales: (+86) 180 5879 0950 (WeChat same) | sales@tex-ai.cn
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CUSTOM SERVICE

for the textile enterprises,
We specialize in customized services of machine vision and AI deep learning

Specializing in textile printing and dyeing scenarios, we leverage machine vision and AI deep learning to deliver adaptive, iterable end-to-end custom vision services tailored to on-site working conditions. We adopt a pilot-first approach with controllable risks, support flexible local deployment, and feature native integration with MES, WMS, WCS and AMR robot systems.

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01

Models that read fabric, labels, process, equipment and the floorEnhanced OCR⁺ service

"Enhanced OCR Recognition" is not a single function. Based on standard OCR, it improves recognition accuracy, stability and availability via image enhancement, model optimization, post-processing error correction and domain knowledge constraints.

It converts on-site unstructured information (labels, cards, gauges, process sheets, packages, equipment status) into computable data and forms a closed-loop business with ERP/MES/WMS. The textile and dyeing industry has many such information silos, which can be well addressed by OCR+.

LabelsCardsGaugesProcess SheetsPackagesEquipment Status
Basic OCR

"Read characters in the image"

Enhanced OCR⁺

"Read correctly & fully into structured data under blur, glare, tilt, dirt, handwriting and complex layouts"

Six application scenarios

1

Orders, documents & trade

Improve the efficiency of cross-border order processing and facilitate subsequent customer data accumulation and intelligent retrieval.

1)OCR⁺ for Customer Sample Orders, PDF / Paper Customer Specifications Customers provide paper or scanned technical requirements: fabric type, color, fabric weight, inspection standards (AATCC, GB National Standards). After OCR⁺ processing, technical requirements are automatically extracted to generate internal production orders. It supports automatic translation and field extraction for foreign-language customer specifications to reduce manual transcription work.
2)Multilingual OCR⁺ for Customs Declarations, Packing Lists and Commercial Invoices (Export Business) Extract product name, quantity and unit price from Chinese/English and ASEAN multilingual documents. OCR⁺ supports mixed multilingual text, data structuring and seamless integration with foreign trade systems.
3)Fabric Sample Card & Color Card Number Recognition Identify color card label numbers and customer color codes. OCR⁺ reads color codes, binds them to fabric images and builds a color card sample library. The AI color difference inspection system automatically associates matched color codes and reduces manual entry of color codes.
2

Inbound materials (parts, chemicals, yarn, greige)

Automatic Data Entry for Supplier Incoming Material Documents: OCR⁺ identifies supplier delivery notes, quality inspection reports, composition test reports and other documents. It extracts material codes, batch numbers, inspection items, measured values and judgment conclusions. Value: Streamlines incoming inspection and warehousing processes, and reduces repetitive manual data entry by clerks.

1.Direct use of material barcodes

Prevent material picking errors and reduce inventory discrepancies.

2.On-line OCR⁺ Recognition for Yarn Cone / Paper Tube Labels

Cone stickers are mostly small labels prone to contamination and handwritten remarks. It identifies yarn count, composition, batch numbers, etc., and imports structured data into ERP to avoid wrong materials.

Replace manual transcription of cone labels and prevent mass yarn waste caused by wrong spindle loading.
3.Label Recognition for Dyeing Chemical Barrels / Packaging Bags

Identify chemical name, CAS number, concentration, batch and expiry date; automatically bind hazardous chemical ledgers during warehousing.

Avoid feeding expired dyes and meet safety supervision inspection requirements.
4.Grey Fabric Roll Header Label Recognition

Identify width, fabric weight, batch number, roll length and order number, binding roll numbers with physical fabrics.

3

Shop-floor production

Paper-based Process Sheets in Workshop & Networking for Legacy Devices without Communication Protocols

1.Production Process Card & Dyeing Formula Sheet OCR+ Recognition

Recognize order number, fabric type, dyeing formula, liquor ratio and machine ID, verify formula logic and issue data to MES.

Reduce manual entry errors and avoid shade variation across the whole dye bath.
2.Text Recognition on Machine Panel Screens (Legacy Non-protocol Devices)

Camera captures the display screen, and OCR+ reads temperature, fabric speed, tension, dye bath number, etc.

No modification required for old equipment, low-cost production parameter collection.
3.Production Routing Card / Order Slip Recognition

Identify dye bath number, process, machine and remarks to track fabric position.

Full-process traceability.
4.On-line Recognition of Inkjet Codes / Batch Numbers / Dye Bath Numbers

Automatically verify against MES work orders.

Prevent bath mixing, wrong bath and wrong batch.
5.On-site Exception Photo Q&A
6.Handwritten Text Recognition for Equipment Maintenance Work Orders & Checklists

Structure handwritten fault descriptions and automatically generate maintenance records.

4

QC & lab

Inspection Report OCR+ & Mending Annotation Text Recognition

1. Laboratory Reagent Bottle, Test Tube Label and Inspection Report OCR+

Recognize sample ID, color fastness, tensile strength, shrinkage rate, etc., and populate the quality inspection database.

Automatically generate electronic quality inspection files.
2. Defect Inspection Report & Mending Annotation Text Recognition

Recognize handwritten defect remarks and associate them with fabric inspection images.

Facilitate defect statistics and analysis.
5

Warehouse & finished goods

OCR+ Recognition for High Rack Number and Bin Location Code

1. Finished Fabric Roll Outer Carton / Roll Shaft Label Recognition

Recognize order number, roll number, length, grammage and customer name for automatic sorting and verification.

Prevent order mixing during outbound delivery and automate inventory counting.
2. Pallet Mark Recognition (Domestic & Export)

Mixed Chinese-English recognition of order number, package quantity and destination.

Automatically link logistics documents for outbound.
3. OCR+ Recognition with Camera + AGV Patrol Inspection

Recognize rack number, bin location code, roll label and pallet label for automatic inventory checking.

6

EHS, energy & compliance logs

Networking of Legacy Water, Power & Gas Meters

1. OCR+ for Paper Logbooks of Wastewater & Exhaust Equipment

Recognize pH, COD and chemical dosing quantity to generate electronic logs.

2. Networking of Legacy Water, Power & Gas Meters
02

Full-line AI Vision Intelligent Retrofit for Textile Dyeing & Finishing | Low-cost Digital Upgrade for Legacy Dyeing PlantsProduction Line Intelligent Vision Retrofit

We provide in-situ modular retrofit solutions. Three options are available: single workstation, segmented production line and full plant integration. Achieve intelligent production line upgrade rapidly with limited investment.

Single Workstation
Segmented Production Line
Full Plant Integration

We specialize in full-line AI vision intelligent retrofit services for textile dyeing and finishing, covering intelligent inspection across all processes: yarn, grey fabric, dyeing, printing, setting and finished products. Modular retrofitting is compatible with various legacy dyeing & finishing equipment. Off-peak construction minimizes production downtime. You may book free on-site surveys by our engineers for customized upgrade solutions.

YarnGrey FabricDyeingPrintingSettingFinished Goods

Standard delivery process

Free On-site SurveyEngineers inspect production line models, workshop environment and existing ERP systems
Customized Solution & ROI CalculationProvide hardware list, workstation layout and annual cost reduction breakdown
Pre-fabrication of EquipmentFactory pre-processing of cameras, light sources, brackets and edge controllers
Off-peak InstallationNight construction to minimize production downtime loss
On-site Commissioning & Staff TrainingTraining on equipment operation, backend reports and ERP data integration
Long-term After-sales SupportFree algorithm iteration updates, 2-hour remote response and local on-site maintenance
03

Custom AI Vision Algorithm for Textile Dyeing & Finishing | Dedicated Deep Learning Models for Defects, Color Difference and PrintingCustom Visual AI Algorithms for Textile Industry

Custom detection algorithms for cotton, linen, silk, chemical fiber and elastic fabrics. Fast iteration for new fabric types with low false detection and high recognition accuracy. It can connect with production line vision hardware and textile printing & dyeing ERP, reducing rework and manual quality inspection costs.

We provide integrated services including AI vision algorithm customization, model training, interface development and system integration for all textile processes. Rapid iteration of dedicated detection models is available with only a small number of fabric samples.

We specialize in the customized development of AI vision algorithms for the full textile dyeing and finishing workflow, covering all scenarios of grey fabric, dyeing, printing and finished fabric inspection. We build dedicated deep learning models for dark-colored, elastic and complex-pattern fabrics, enabling fast training with limited samples, low false detection and high precision. Algorithm licensing and secondary development are supported. Seamless integration with industrial cameras, edge hosts and textile ERP/MES systems is available, together with lifelong model iteration services. You may book free fabric sample testing.

CottonLinenSilkChemical FiberElastic FabricDark ColorComplex Pattern

Standard customization process

Requirement SurveyCollect customer fabric samples, production line parameters, hardware models and system integration requirements
Sample Annotation & Model TrainingProfessional team performs pixel-level annotation for defects and color difference, and builds dedicated AI models
Offline Sample TestingSimulate production line conditions offline to verify missed detection, false detection and detection speed indicators
On-site Deployment & TuningAdapt lighting and line speed during production launch, optimize inference frame rate
System Integration DevelopmentEstablish data links for cameras, industrial controls, ERP and workshop dashboards
Staff Training & DeliveryFull delivery of algorithm programs, operation manuals and interface documents
Long-term IterationContinuously optimize models for new fabric types with remote operation & maintenance support

Ready to try it on your shop floor?

Book a free on-site survey and get a tailored vision plan.

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