Vision solutions for textile dyeing — production, quality and safety Sales: (+86) 180 5879 0950 (WeChat same)　|　sales@tex-ai.cn
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Visual AI for textiles

AI Industrial Vision Solutions for the Textile Industry, Empowering Digital and Intelligent Upgrading

Intelligent recognition vision for production

cloth trolley positioning, storage location detection, receipt and shipment counting

Visual inspection for textile quality testing

Yarn break detection, defect inspection, color different

Factory Safety AI Management

Visitor management, off-duty detection, behavior recognition
VisionEye System

Enterprise Full-domain Visual Perception Platform

Build the VisionEye System, powered by intelligent IPCs and industrial cameras. It integrates positioning and AI event analysis to visualize personnel, cloth trolleys, storage locations, equipment,meters and production progress and quality, with automatic alerts and data warehousing. Connected to ERP/MES, the platform enables digital visualization and management of workshops, automatic statistics of various resources, and graded alerts for violations.

Full-domain VisualizationPersonnel, cloth trolleys, storage locations, equipment,meter and quality
Automatic AlertsGraded alerts for violation events
Data WarehousingAutomatic statistics of all resources
System IntegrationInterconnection with ERP / MES
System Screenshot
Solutions

Covers Full Scenarios of Production, Quality Inspection & Safety in Textile Printing & Dyeing

Nine types of scenario-based vision products, built for real working conditions in textile workshops. Supports on-premises private deployment, keeping all data within the factory premises.

01Production Intelligent Vision

From Monitoring System to Production Perception Network

Cloth Trolley VisionEye

Dyeing Cloth Trolley Positioning

Cloth Trolley VisionEye‑Dyeing Cloth Trolley Positioning

Cameras detect trolleys(A-Frame) in production in real time — ID, empty/full status and location,and We have overcome the challenge of locating trolleys in multi-layer dense scenarios such as cloth waiting areas.

  • Where are the trolleys? AI identifies them instantly to cut search time.
  • Alerts for overstay and boundary crossing to avoid cart misapplication.
  • Cart mapping and traceability to record workflow across processes.
  • Track empty trolleys to improve turnover and sustain continuous production.
  • Integrated with ERP/MES for accurate trolley swap detection and automatic card switching.
Learn more →

Storage Location VisionEye

Storage Location Visual Inspection

Storage Location VisionEye - Storage location Visual Inspection

Visually identify storage location occupancy and placement compliance. Connect with ERP / AMR to synchronize physical material flow and information flow.

  • Storage location occupancy detection, real-time perception of whether the location is occupied
  • Parking compliance verification, identify irregular placement of cloth carts and frames
  • Real-time data output to assist AGV scheduling optimization via synchronous updates
  • Guide manual forklifts, reduce unnecessary movements and improve handling efficiency
  • Real-time monitoring of storage location status, drastically cutting manual inventory time
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Counting VisionEye

Fabric Receipt and Shipment Counting

Counting VisionEye・Fabric Receipt and Shipment Counting

AI vision replaces manual visual inspection to realize automatic identification, accurate counting and image archiving.

  • Inbound: Rapidly count goods inside containers and on pallets
  • Outbound: Digital dashboard plus voice broadcast to prevent over/under delivery
  • Video traceability for inbound/outbound to reduce customer disputes
  • ERP integration cuts receiving manpower and improves efficiency
  • Closed-loop workflow with AMR handling to enable lights-out warehouse
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02Quality Inspection Vision

From 'Post-inspection' to 'Full-process Prevention'

Yarn Breakage On-line Inspection

Inspection Robot・Fixed Type

Textile Yarn Breakage On-line Inspection

Covers doubling, covering, twisting, spinning, warping, sizing and other processes to detect yarn breakage promptly and reduce waste.

  • Install inspection robots for periodic patrol yarn breakage detection in doubling/covering/twisting/spinning workshops
  • Install fixed non-stop vision systems to detect yarn breakage for sizing machines, warping machines and warp knitting machines
  • Reduce labor intensity of manual inspection, freeing staff for higher-value work such as maintenance and yarn piecing
  • Eliminate reliance on manual visual inspection; trigger instant alarm or machine stop linkage to cut raw material and finished product loss
  • Timely detection and handling of broken yarn prevents defective yarn from flowing to downstream processes and stabilizes product quality
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Fabric Defect Inspection

Printing & Setting In-line Quality Inspection

Fabric Defect On-line Inspection

Full-width in-line automatic quality inspection replaces manual visual check, shifting from post sampling inspection to full-process prevention.

  • Real-time edge inspection during weaving for woven, warp-knitted and circular-knitted fabrics to detect defects early
  • High-speed, full-width in-line automatic quality inspection for printed and setting fabrics
  • Upgrade quality control from "post-inspection" to "full-process prevention"
  • Eliminate reliance on manual visual inspection; trigger alarm or machine stop linkage to reduce waste
  • Detect continuous defects promptly to prevent them from entering downstream processes and stabilize product quality
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Fabric Color Difference Grading

Color Matching・Online Color Difference Inspection

Fabric Color Difference Grading

Automatically detect LAB data for digital sample retention of batch-to-batch, vat-to-variation and internal quality inspection.

  • By equipping a color difference analyzer, it automatically detects LAB data on fabrics.
  • Used for digital sample retention of batch-to-batch variation, vat-to-vat variation and internal quality inspection.
  • Standard fabric sample comparison, incoming material inspection and swatch testing.
  • Sample classification: classify multiple fabric samples based on color difference.
  • Production quality inspection, including start-middle-end variation, edge-center variation, batch variation and vat variation.
Learn more →

03Factory Safety Vision

7×24-Hour Automatic Monitoring to Ensure Safe Continuous Production

Visitor Registration & Tracking

Vision-based Visitor Management

Vision-based Visitor Registration & Tracking

Integrated camera visual acquisition and visitor registration, replacing paper ledgers to realize trajectory tracking and compliant record keeping.

  • Visitor reservation and approval, defining accessible areas and valid duration.
  • Real verification of registered identity information, no missed detection of strangers.
  • Full visitor profile management, blacklist & whitelist control, and abnormal alerts.
  • Visual tracking of visitor trajectories for post-incident traceability and evidence collection of security events.
  • Visitor traffic statistical analysis, extendable to personnel management in dormitory areas.
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Off‑duty & Hazardous Area Monitoring

Off‑duty Monitoring・Intrusion Alert

Off‑duty and Hazardous Area Detection

Electronic fencing for key posts + intrusion detection in high-risk restricted areas, with tiered alerts to ensure continuous production safety.

  • Set up electronic fences for key machines to real-time monitor staff on-duty status.
  • Count the off‑duty frequency and time periods of each machine post, and generate statistical reports.
  • Real-time detection of intrusion in high-risk restricted areas with snapshot recording for events.
  • Distinguish employees, visitors and external contractors to achieve tiered alerts.
  • 7×24 hours automatic monitoring to ensure continuous production safety.
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Behavior & Anomaly Recognition

PPE Compliance・Leakage Detection

Behavior Recognition and Abnormality Detection

Identify PPE wearing status, violations and workshop abnormalities, with timely early warnings to mitigate safety risks.

  • PPE compliance detection for personnel to prevent chemical and mechanical work injuries.
  • Detect random stacking of materials and blockages in fire escape routes within the workshop.
  • Identify night-shift violations including sleeping on duty, mobile phone use, unauthorized smoking, resting on cloth trolleys, etc.
  • Leakage detection for drips and spills in the chemical batching room of printing & dyeing workshops.
  • Instant early warning for flame and smoke, serving as an effective complement to traditional fire sensors.
Learn more →
Custom Vision Services

Innovation Comes From Dedication, Services Shape The Future

Enhanced OCR Recognition・Production Line Intelligent Vision Retrofit・Industry-specific Vision AI Algorithm Customization　View details →

Enhanced OCR Recognition Service

  1. 01Order, document and foreign trade scenarios to improve cross-border order processing efficiency.
  2. 02Raw material inbound scenarios, automatic entry of supplier incoming documents and barcode reuse.
  3. 03Workshop production scenarios, paper process sheets and networking of legacy devices without communication protocols.
  4. 04Quality inspection and laboratory scenarios, OCR for test reports and text recognition of fabric repair annotations.
  5. 05Warehouse inbound & outbound scenarios, OCR recognition of high rack numbers and bin locations.
  6. 06Safety, energy consumption and compliance ledger scenarios, networking of old water, electricity and gas meters.

Intelligent Vision Retrofit for Production Lines

  1. 01Free on-site survey: inspect production equipment, workshop environment and existing ERP systems.
  2. 02Custom solution & ROI calculation: hardware list, workstation layout and annual cost reduction breakdown.
  3. 03Pre-fabrication: pre-processing of cameras, light sources, brackets and edge controllers.
  4. 04Off-peak installation: construction at night to minimize production downtime.
  5. 05On-site commissioning & full staff training: equipment operation, backend reports and ERP data integration.
  6. 06Long-term after-sales support: free algorithm iteration, 2-hour remote response and on-site maintenance.

Industry-specific Vision AI Algorithm Customization

  1. 01Demand survey: collect fabric samples, production line parameters, hardware models and integration requirements.
  2. 02Sample annotation & model training: pixel-level annotation for stains/color differences, dedicated AI models.
  3. 03Offline sample testing: simulate production conditions to verify missed detection, false detection and inspection speed.
  4. 04On-site deployment & tuning: adapt lighting and line speed, optimize inference frame rate.
  5. 05System integration development: build data pipelines for cameras, industrial controllers, ERP and workshop dashboards.
  6. 06Staff training & delivery: full handover of algorithm programs, operation manuals and interface documents.
About TexAI

Industrial AI Vision Service Provider for Textile Enterprises

Learn about our team, delivery process and contact information, and book an engineer for on-site survey.

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